Advantage EDM Examples from Advantage EDM Advantage EDM

 
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Advantage EDM
38 Route 206
Andover, NJ  07821
Tel:  973-786-0177
Fax:  973-786-0277
Email:info@advantageedm.com

 

 
Example Applications of Wire EDM

Miniature Parts
Miniature Parts

ISO 9002 CERTIFIED

FIXTURE SETUP for cutting six parts at once using .002 wire.
.002 Diameter Wire .002 Diameter Wire — Internal Gear

ISO 9002 CERTIFIED
  1. Required Tolerance ± .0001
  2. Use Ø.002 Wire.
  3. Cutting accuracy is most important.
18" Tall Aluminum Work Piece 18" Tall Aluminum Work Piece

ISO 9002 CERTIFIED
  1. 18 inch tall aluminum work — submerged.
  2. Required straightness .001" over 18" height.
Titanium Needles Titanium Needles

ISO 9002 CERTIFIED
  1. Parts MUST be burr free!
  2. Parts must have no blue or yellow discoloration!
  3. Parts MUST maintain a 7 Ra or better surface finish.
Stacking Work Pieces Example of Stacking Work Pieces

ISO 9002 CERTIFIED
  1. Design fixture to stack 6 parts to optimize cycle time.
  2. Tolerance ± .0010
Power Generation Turbine Blades
Power Generation Turbine Blades

ISO 9002 CERTIFIED
  1. Cut Fast! using brass wire.
  2. Stainless steel — soft.
  3. Straightness to be held to ± 0.001 inch.
  4. No Wire Brakes.
Engine Turbine Blades Engine Turbine Blades

ISO 9002 CERTIFIED
  1. Cut four fixturing notches in the casting.
  2. No Wire Breaks.
  3. Tolerance ± 0.0006 shape accuracy.
Punch and Die
Punch and Die

ISO 9002 CERTIFIED
  1. Tolerance ± .0002
  2. Use Ø .010 wire.
Precision Die Matching Precision Die Matching

ISO 9002 CERTIFIED
  1. Tolerance ±. 0001
  2. Use Ø.010 wire.
  3. Material 2.5 inches thick.
7min(Ra) surface finish without isolated tooling

7min(Ra) surface finish without isolated tooling
Less work-piece oxidation

Less work piece oxidation
Reduced discoloration in titanium

Reduced discoloration in titanium